Results-driven engineering leader with 20+ years of experience managing complex product development and manufacturing projects from concept through mass production. Proven track record in leading cross- functional teams, improving quality, optimizing manufacturing processes, and meeting cost, schedule, and performance goals. Adept at communicating with stakeholders at all levels and aligning engineering efforts with business objectives. Skilled in project scoping, budgeting, and risk mitigation. Expertise in plastic part design, electronics packaging, and using SOLIDWORKS.
Lead Mechanical Engineer (Sustaining Mechanical Engineer IV) | 2023 - 2025
Led mechanical engineering projects focused on sustaining and improving manufacturing quality and efficiency.
Managed scope, schedule, and delivery of mechanical upgrades to high-volume products (LQ series IP interface); ensured alignment with production and quality objectives.
Proactively resolved a high-risk component delay by qualifying alternate suppliers and coordinating internal testing—averting a production shutdown. (Eclipse HX System Frame)
Re-designed underperforming parts in LQ series and FreeSpeak Wireless systems, enhancing manufacturability and reducing defects.
Regularly interfaced with manufacturing, quality, sourcing, production planning, project managers, configuration management, mechanical and electrical engineers, and supply chain teams to ensure successful engineering change implementation.
Project Lead Engineer (Senior Mechanical Engineer) | 2015 - 2023
Managed and collaborated on multiple product development projects, from concept to successful market launch.
Directed multiple product lines including Strada Via and AQUAPHONICS, delivering on-time and within budget.
Led cost-optimization efforts in BOM planning and supplier negotiation, improving product margins. (16% cost reduction in materials)
Trained junior engineers and implemented design frameworks that improved project consistency and speed.
Facilitated regular updates and design reviews with internal and external partners to keep projects on track.
Mechanics Project Manager (Senior Mechanical Engineer) | 2011 - 2014
Collaborated in a cross-functional team to design and develop smartphones, focusing on mechanical reliability and performance.
Managed integration of critical components (touch display, audio modules) for Lumia 830 smartphone, aligning with electrical, audio, and reliability teams.
Conducted structured root-cause analysis and implemented corrective actions, reducing defect rates and material waste. (Lumia 830)
Collaborated with international suppliers and testing labs to validate designs and meet launch schedules.
Mechanics Team Leader | 2008 - 2011
Led the design and development of mobile phone subsystems, focusing on mechanical issues during the sustaining phase.
Directed the full lifecycle mechanical design of the Lumia 900, ensuring manufacturability and long- term reliability.
Solved a critical production issue in the Nokia 6350, preventing costly delays by rapidly redesigning a faulty speaker contact.
Mentored junior team members and led cost-reduction initiatives, strengthening team performance and design robustness.
Mechanical Engineering Consultant | 2007 - 2008
Supported research and development for new technologies and validated next-gen antenna modules.
Contributed to the development of antenna modules for next-gen products and performed validation testing with external partners.
Resolved optical drive media noise issues on the Dell Latitude notebook, improving product quality.
Senior Mechanical Design Engineer | 2001 - 2006
Led the mechanical design and assembly of mobile phone components, ensuring product reliability and performance.
Coordinated the design and documentation of mechanical assemblies, ensuring functional and reliable designs.
Worked closely with teams to optimize phone performance and traveled overseas to oversee prototype builds and quality assurance.