Results-driven engineering leader with 20+ years of experience managing complex product development and manufacturing projects from concept through mass production. Proven track record in leading cross- functional teams, improving quality, optimizing manufacturing processes, and meeting cost, schedule, and performance goals. Adept at communicating with stakeholders at all levels and aligning engineering efforts with business objectives. Skilled in project scoping, budgeting, and risk mitigation. Expertise in plastic part design, electronics packaging, and using SOLIDWORKS.
Lead Mechanical Engineer (Sustaining Mechanical Engineer IV) | 2023 - 2025
Led mechanical engineering projects focused on sustaining and improving manufacturing quality and efficiency.
Improved Manufacturing Efficiency: Assessed a significant issue causing delays in the LQ series IP Interface production. Developed an effective approach to resolution and exercised the plan by re-designing the sheet-metal and plastic components to meet all design, product integrity, and manufacturing requirements.
Improved Product Quality: Troubleshot a manufacturing issue causing assembly difficulties in the FreeSpeak II Splitter and RT7000 Remote Transceiver. Developed a schedule and plan for resolution. Utilized engineering and scientific principles to redesign and improve the quality of the products
Supported Mechanical Engineers: In addition to sustaining engineering responsibilities, I led the development of several projects including managing the project delivery of the RT-7000 Transceiver for the mechanical engineering team; generated CAD models and drawings for the Nexeo headset and base station; and tested and troubleshot prototypes for the FreeSpeak belt packs
Other duties included
Directed technicians and production line personnel
Presented technical and project reports to directors, managers, and planners.
Project Lead Engineer (Senior Mechanical Engineer) | 2015 - 2023
Managed and collaborated on multiple product development projects, from concept to successful market launch.
Directed multiple product lines including Strada Via and AQUAPHONICS, delivering on-time and within budget.
Led cost-optimization efforts in BOM planning and supplier negotiation, improving product margins. (16% cost reduction in materials)
Trained junior engineers and implemented design frameworks that improved project consistency and speed.
Facilitated regular updates and design reviews with internal and external partners to keep projects on track.
Mechanics Project Manager (Senior Mechanical Engineer) | 2011 - 2014
Collaborated in a cross-functional team to design and develop smartphones, focusing on mechanical reliability and performance.
Managed integration of critical components (touch display, audio modules) for Lumia 830 smartphone, aligning with electrical, audio, and reliability teams.
Conducted structured root-cause analysis and implemented corrective actions, reducing defect rates and material waste. (Lumia 830)
Collaborated with international suppliers and testing labs to validate designs and meet launch schedules.
Mechanics Team Leader | 2008 - 2011
Led the design and development of mobile phone subsystems, focusing on mechanical issues during the sustaining phase.
Directed the full lifecycle mechanical design of the Lumia 900, ensuring manufacturability and long- term reliability.
Solved a critical production issue in the Nokia 6350, preventing costly delays by rapidly redesigning a faulty speaker contact.
Mentored junior team members and led cost-reduction initiatives, strengthening team performance and design robustness.
Mechanical Engineering Consultant | 2007 - 2008
Supported research and development for new technologies and validated next-gen antenna modules.
Contributed to the development of antenna modules for next-gen products and performed validation testing with external partners.
Resolved optical drive media noise issues on the Dell Latitude notebook, improving product quality.
Senior Mechanical Design Engineer | 2001 - 2006
Led the mechanical design and assembly of mobile phone components, ensuring product reliability and performance.
Coordinated the design and documentation of mechanical assemblies, ensuring functional and reliable designs.
Worked closely with teams to optimize phone performance and traveled overseas to oversee prototype builds and quality assurance.